Manufacturing Capabilities

Polesy's Flexible Packaging in Pre-Formed Bags, Pouches and Laminates have a variety of packaging applications for products such as: Biscuits, Snacks, Confectionary, Spices, Salt, Sugar, Dried Fruits, Dairy Products, Pasta, Noodles, Coffee, Tea, Soaps, Shampoos, Detergents, Seed, Grain, Spare Parts, Meat, Fish, Seafood, Pet Food, Fertiliser, Potting Mixes, Resins, Food Ingredients, Fresh Produce, Chemicals and more.

Polesy Flexible Packaging manufacturing capacity:

Extrusion

  • Mono-Layer (Single) Extrusion Blown Film
  • Triple-Layer (Multi) Co-Extruded Blown Film
  • Polyethylene (LLDPE, LDPE, MDPE & HDPE); Polyester (PET & Metallised-PET); Polypropylene (BOPP, Metallised-BOPP); Polyamides (PAPE); Nylon and Vinyl (EVOH).

Pre-Press Service

  • Consultation, preparation, design and reproduction of Artwork
  • CTP Plate Making for flexographic printing
  • Cylinder Engraving for rotogravure printing

Printing

  • Flexographic Printing Process is widely preferred for its reduced ink usage & economic set-up (print plate) costs, while still maintaining a high quality print reproduction, through high-tech flexo-printing presses which can print up to 8 colours
  • Rotogravure Printing Process, is preferable when very high quality printing is required, through high-tech gravure printing presses which can print up to 8 colours
  • Modern printing techniques have allowed for surface and reverse-printing with metallic inks, cold-seals, matt & gloss aesthetic possibilities on reel stock and on all types of bags & pouches

Lamination

  • Tailored combinations of Polyethylene (PE); Polyesters (PET & Metallised-PET); Polypropylene (BOPP, Metallised-BOPP); Aluminium; Polyamides (PAPE); Nylon and Vinyl (EVOH)
  • Utilized to produce varied aesthetic results to maximise the brand's shelf appeal¬†
  • Specific barrier properties to protect and extend the product's shelf-life (decrease oxygen permeability), while preventing direct food contact to the inks & eliminate the transfer of light
  • Both Solvent-Based and Solvent-Less adhesive lamination alternatives available

High Speed Conversion

  • Film Slitters & Rewinders to prepare single or multi-layer reels into custom sizes to suit customer specifications and requirements for automotive form, fill and sealing packing lines
  • Pre-Formed Bag and Pouch Fabrications
    - Tubular or Back Seam Bags
    - Flat or Gusset Bags
    - Quattro Bags
    - Pre-Formed Pouches
  • With Micro & Macro Perforation

Research & Development

  • R&D Centre ¬†
    - All mechanical, optical & chemical testing for plastics
    - MVTR, OTR, AROMA & WVTR tests
    - Structural analysis
    - Migration analysis
  • New product development
  • Current product improvement
  • Raw material recipes development